Illustrated Japanese Culture

Shōyu: how Japanese soy sauce is made

醤油

Shōyu is Japanese soy sauce, used for dipping, seasoning and cooking. Its varieties differ in ingredients, colour and flavour. The familiar dark koikuchi is one of five types in the Japanese Agricultural Standards; a type is separate from its manufacturing method or grade.

Soybeans, wheat, salt and roasted wheat displayed as ingredients.
Soybeans, wheat and salt waterCommon ingredients
Koikuchi, usukuchi, tamari, saishikomi, shiroFive types
Pale colour does not mean less saltA useful distinction

01

From beans and wheat to a liquid seasoning

Soybeans: protein
Wheat: starch

Soybeans and wheat do different jobs

Soybeans or processed defatted soybeans supply protein; wheat supplies starch. In a common naturally brewed koikuchi process, steamed beans and roasted, cracked wheat are mixed in roughly equal amounts. Other types use different proportions. Marudaizu, or whole-soybean, describes the ingredient choice.

Kōji growth on the prepared ingredients.

First grow the kōji

The prepared ingredients are inoculated with kōji mould. Its enzymes break proteins into amino acids and starch into sugars. The resulting soy-sauce kōji is mixed with brine to form moromi, the fermenting mash.

Moromi samples: newly mixed at right, 2–3 months in the middle and 4–6 months at left.

The mash ferments and matures

Salt-tolerant lactic acid bacteria and yeasts work in the moromi, developing acidity and aroma as the mash ferments and matures over months. Brewers then press it to separate liquid from solids. The freshly pressed liquid is called kiage shōyu.

Pressing cloth-wrapped moromi in a brewing demonstration.

Pressing is followed by finishing

The liquid is clarified, then commonly heat-treated, filtered and bottled. Heating is called hiire. Products sold as nama shōyu omit hiire and use other microbial-control methods, such as filtration.

02

Five types, different uses

  1. Koikuchi: versatile, dark
  2. Usukuchi: pale, usually saltier
  3. Tamari: mainly soybeans
  4. Saishikomi: soy sauce replaces brine
  5. Shiro: mainly wheat

Koikuchi: the widely used dark type

Koikuchi serves as a dipping sauce and a cooking seasoning. Its dark colour can colour a dish as well as season it. The Japanese type name is more precise than “dark soy sauce”, which is used for different products in other cuisines.

Usukuchi: paler, usually saltier

Usukuchi is useful when a cook wants to season ingredients without darkening them as much. It generally has slightly more salt than koikuchi. The word describes a paler type, not a reduced-salt product.

Tamari: mainly soybeans

Tamari is made primarily from soybeans and is associated with central Japan. Some products also contain wheat. The name alone therefore does not establish that a bottle is wheat-free.

Saishikomi: brewed with soy sauce in place of brine

For saishikomi, freshly pressed soy sauce replaces the salt water used to start the mash. Associated with Yanai in Yamaguchi, it produces a deeply coloured seasoning.

Shiro: mostly wheat

Shiro uses mainly wheat and has a very pale colour. It is associated with Hekinan in Aichi. These regional associations help explain the types’ histories, although production and use now extend beyond those places.

03

Read the type and the method separately

  1. Honjōzō: kōji + brine → fermentation
  2. Kongō jōzō: mash + seasoning → further maturation
  3. Kongō: pressed sauce + seasoning

Three manufacturing methods

Honjōzō is brewing from kōji and brine. In kongō jōzō, amino-acid seasoning liquid and related ingredients are added to the mash before further fermentation and maturation. Kongō blends such seasoning liquids into kiage soy sauce. The two mixed methods are not the same process.

  1. Nama: no heat treatment
  2. Ki: ingredients/additives, or culinary use
  3. Kiage: freshly pressed liquid

The character 生 has different readings

Nama shōyu means a product without hiire. Ki shōyu has a separate use for a qualifying naturally brewed sauce and, in cooking, soy sauce used without dilution with stock or other seasonings. Kiage names the freshly pressed liquid. These similar-looking terms answer different questions.

  1. Type → ingredients and flavour
  2. Method → how it was made
  3. Nutrition label → salt and more

Grade, sweetness and salt are other choices

JAS grades include special, upper and standard grades. Reduced-salt labels, sweetened styles and whole-soybean ingredients describe other properties. Dashi soy sauce and noodle dipping sauces combine soy sauce with additional seasonings. Check the actual ingredient and nutrition labels, including wheat where relevant.

04

Before today’s five types

A court banquet in Ruijū zatsuyōshō, showing condiments in the meal setting.

Earlier hishio covered many fermented foods

Ancient hishio included several kinds of salted, fermented preparations. Such seasonings appeared in the Japanese court diet during the Nara and Heian periods. They provide background to soy sauce, while differing from the bottled liquid familiar today.

The name shōyu in the 1597 dictionary Ekirinbon setsuyōshū.

Yuasa’s tradition and the written name

A tradition associated with Yuasa links the monk Kakushin, Kinzanji miso and liquid collected from the fermenting mixture. The story is part of the town’s brewing heritage. Written names for soy sauce appear in sixteenth-century records, including the 1568 Tamon’in diary and a dictionary published in 1597.

05

Brewing towns and an export trade

An Edo-period ranking sheet listing soy-sauce producers and regions.

Kansai and Kantō supply a growing market

Edo-period brewing developed in western centres and in the eastern towns of Noda and Chōshi. Kantō producers gained ground in the Edo market during the nineteenth century. Surviving brewery rankings and illustrated accounts show an organised commercial trade.

A glass kelder bottle associated with overseas soy-sauce trade.
A labelled ceramic compra bottle used for exported soy sauce.

Bottles carry the sauce overseas

Soy sauce travelled through Nagasaki to other parts of Asia and to Europe during the Edo period. Glass kelder bottles and ceramic “comprador” bottles were among the containers used in trade. Their shapes belong to the history of transporting the liquid, not just serving it at a table.

06

Industrial production, standards and new packages

  1. Meiji: imported materials and machinery
  2. Wartime: shortages change production
  3. Postwar: diverse methods and tastes

Mechanisation and shortages change production

Mechanisation and imported raw materials expanded after the Meiji period. Wartime shortages encouraged alternative ingredients and new manufacturing methods, including acid-hydrolysed seasoning liquids. Naturally brewed and mixed methods continued alongside one another after the war.

  1. Kyushu: sweeter styles expanded after the war
  2. Read the ingredients for sugar or sweeteners

Sweet regional styles developed further after the war

Sweetened soy sauces became more widespread in Kyūshū after the Second World War. Preferences vary within the region, and sweetness is a separate choice from the five JAS types.

A 1973 newspaper advertisement for Kikkoman’s US plant opening.
Kikkoman’s tabletop dispenser, introduced in 1961.

National standards and company innovations

JAS standards for soy sauce were established in 1963. Kikkoman introduced its tabletop dispenser in 1961 and began production at a US factory in 1973. Later packages were designed to limit contact with air after opening.

07

Keeping the flavour after opening

Close the bottle; follow its storage instructions

Limit contact with air

Exposure to air gradually darkens soy sauce and changes its aroma. Keep an ordinary opened bottle tightly closed and refrigerated. Air-excluding packages have their own storage instructions, so follow the label rather than assuming all bottles keep in the same way.

What can you now explain?

What is the difference between a type and a manufacturing method?

Koikuchi or tamari names a type; honjōzō or a mixed method describes how it is manufactured.

What do the soybeans and wheat supply?

Soybeans supply protein and wheat supplies starch.

What is moromi?

The mash of soy-sauce kōji and brine that ferments and matures before pressing.

Does usukuchi mean reduced salt?

No. It is paler and usually contains slightly more salt than koikuchi.

Does all tamari contain no wheat?

No. Some products contain wheat, so the label must be checked.

What replaces brine in saishikomi?

Freshly pressed soy sauce.

Does nama mean untreated liquid straight from the mash?

No. It means no hiire heat treatment; retail products receive suitable microbial control.

How do the two mixed manufacturing methods differ?

Kongō jōzō adds seasoning liquids before further fermentation and maturation; kongō blends them into kiage sauce.

Where did Edo-period exports leave Japan?

Through Nagasaki.

Why does storage change after a bottle is opened?

Contact with air starts oxidation, which darkens the sauce and changes its aroma. Ordinary opened bottles are best kept closed and refrigerated; follow any package-specific instructions.

Sources and images
  1. しょうゆの歴史を紐解く(醤油の歴史) | キッコーマン株式会社
  2. しょうゆはどうやってつくられる?キッコーマンの工場見学施設「もの知りしょうゆ館」で中の人にあれこれ聞いてみた | キッコーマン | ホームクッキング
  3. 「最初の一滴」醤油醸造の発祥の地 紀州湯浅 構成文化財|日本遺産ポータルサイト
  4. うすくち龍野醤油資料館/たつの市ホームページ
  5. 種類
  6. 原料
  7. 製法
  8. 歴史
  9. JAS規格
  10. さまざまなしょうゆ(醤油の種類)| キッコーマン株式会社
  11. 生醤油 | 職人醤油 - 醤油を使い分けると、食はもっと楽しくなる!
  12. Smart storage — Japan Soy Sauce Association
  13. 九州地方の甘いしょうゆ — 農畜産業振興機構
  14. しょうゆの醸造と微生物 — キッコーマン国際食文化研究センター