A quick introduction

Ōshima tsumugi: patterning silk before it becomes cloth

Ōshima tsumugi is a silk textile associated especially with Amami and Kagoshima. Modern production generally uses reeled silk, dyed before plain weaving. Its fine kasuri patterns emerge as patterned warp and weft threads are aligned. A temporary cotton-and-silk weave prepares the resist; after dyeing, the cotton is removed and the patterned silk is woven into cloth.

Modern reeled silk differs from the hand-spun yarn used earlier.

The first weaving prepares a resist; the second produces the cloth.

Mud dyeing is one important method within a wider range of colors.

01

A pattern carried by the yarn

A historic name, a changing material

The cooperative’s FAQ distinguishes earlier hand-spun yarn from the reeled silk used today. The name tsumugi preserves a material history, while fine silk, plain weaving and careful pattern alignment characterize the modern production described here.

Plan the colored segments first

Kasuri forms patterns from yarn dyed in selected areas before weaving. The lengthwise warp yarns and crosswise weft yarns are prepared for their respective roles. As the cloth is woven, their colored and reserved segments are brought into alignment, gradually revealing the pattern.

02

Why the yarn is woven twice

Turn a drawing into groups of threads

The design is transferred to a grid suited to the weaving density, followed by decisions about yarn types, quantities and groups. Warping arranges lengths and thread counts. Sizing and drying help preserve order and control tension in groups sharing a pattern.

First weave: cotton provides the resist

On the shimebata loom, cotton forms the warp and the silk to be patterned is inserted as weft. Selected areas are woven tightly according to the design. The cotton protects those silk segments from dye, making this temporary weave a preparation tool for the yarn.

1. Vertical cotton warp grips horizontal silk, protecting three segments. A conceptual resist relationship.
Kasuri binding in the cooperative’s process material: the first weave prepares yarn for resist dyeing.

Dye the prepared silk and ground yarns

The tightly woven patterned yarn bundles and the ground yarns undergo dyeing. Exposed areas take color while the compressed segments retain the intended reserves. Mud, indigo, other plant dyes and synthetic dyes offer different possibilities for the design.

Color dyeing in the process material; the visible blue alone does not identify the dyestuff.

Open areas for color, then remove the cotton

Multicolored work can involve cutting selected cotton threads to expose the silk for brushed or applied dye. After coloring, all the cotton is removed. What had been a temporary woven structure returns to individual silk yarns carrying the planned color segments.

2. After the cotton is removed, the silk retains pale segments corresponding to state 1; actual patterns can be more complex.

Second weave: align warp and weft

The dyed silk is arranged and mounted for the final weaving. The weaver adjusts the patterned warp and weft threads as plain weaving proceeds, bringing their color segments into register. The first and second weaving stages therefore have different material roles and purposes.

3. The final plain weave aligns pre-dyed warp and weft to make a woven pattern.
The cooperative’s hon-ori stage: the second, final weaving.

Two materials produce the dark color

Mud dyeing alternates treatment in an extract of tēchi, or sharinbai, with treatment in a mud field. Tannins from the plant react with iron compounds in the mud to produce a deep, subdued black. The plant extract and mud contribute different parts of the process.

  1. Plant bathSharinbai supplies tannins
  2. Work in mudIron-bearing mud reacts to deepen the color
  3. AlternateRepeat the plant and mud treatments
Yarn being worked in mud: hands, yarn and the mud bath.

A broader palette

The production account also describes indigo, other plant dyes and synthetic dyes. Kagoshima’s chronology records developments in multicolored mud-and-indigo cloth during the 1950s, followed by white-ground and colored varieties. Changes in dyeing and processing broadened the textile’s palette.

Inspecting cloth and removing size

Finished lengths are checked for matters including length, pattern alignment and color. A separate preparation before tailoring, yudōshi, uses water treatment to remove the seaweed size that protected the silk during production. The cooperative describes this finishing service separately from inspection.

03

Production changes across two regions

Earlier Amami production

The Amami cooperative describes an uncertain origin and earlier cloth made for local use with hand-spun silk and plant dyes. Its history links restrictions around 1720 with production as tribute to the Satsuma domain. This is a regional account of changing production obligations, preceding the modern cooperative system.

New yarn, looms and an association

The Amami chronology records new silk materials and increased use of raised looms in the 1890s. An association formed in 1901 and subsequently promoted inspection. Development of the shimebata in the early twentieth century helped establish the detailed resist-and-alignment method.

Different routes after the war

Kagoshima’s chronology records production halted by wartime destruction in 1945 and full-scale postwar production beginning in 1951. Amami faced production, supply and sales difficulties under the postwar military administration. Its return to Japan in 1953 was followed by cooperative reorganization in 1954. These related regions have distinct postwar timelines.

Color work and digital design

Kagoshima’s records describe practical color-application developments in the 1950s and computer-based pattern design from 1985. The current process account also describes digital design preparation. A digital drawing still has to be translated into resist-patterned yarn and aligned weaving.

Read the label at more than one level

The Kagoshima cooperative uses a flag mark and the Amami cooperative a globe mark. These identify different cooperative systems; the FAQ also describes labels indicating hand or machine weaving and the individual weaving producer. Organization, maker and weaving method are separate pieces of information. Honba Ōshima tsumugi received national Traditional Craft designation in February 1975.

  1. Inspection bodyInspection and identifying marks
  2. MakerThe particular producer
  3. Method and placeRead the individual item’s labels together

Check your understanding

Why is the temporary weave taken apart?

Its cotton protects selected silk segments during dyeing. Removing it releases the patterned silk for the final cloth.

When is the kasuri pattern prepared?

Its color segments are prepared on the yarn before weaving, then aligned as warp and weft form the cloth.

How do the plant extract and mud contribute to the dark dye?

Plant tannins react with iron compounds in the mud to produce the dark color.

Is every Ōshima tsumugi a black mud-dyed cloth?

No. Indigo, other plant and synthetic dyes, colored varieties and white-ground cloth broaden the range.

What do cooperative marks and the weaving producer’s name tell us?

The marks identify cooperative systems, while the producer’s name identifies a particular maker; weaving method is another label field.

Sources and images

Collection objects and documentary photographs are identified by their particular object, period and use.