IN 30 SECONDS

Bento boxes: carrying a meal

弁当箱

A bento box is a container for carrying food. Wooden picnic sets, metal and plastic boxes, and insulated carriers organise a meal through their bodies, compartments, lids and outer shells.

Schematic body, lid and partition of a bento box

Compartments differ from tiers

Material and closure work together

Food vessels and insulation have different roles

01

Structure, wood and making

Body, lid and compartments

Partitions divide one level; tiers stack separate containers.

A bento box holds food in a portable container. Its body carries the meal, the lid covers it, and partitions or removable inner boxes separate foods. A box can have one tier or several stacked tiers. Compartments and tiers solve different organisational tasks.

Wood and bamboo containers

Wooden boxes, bentwood vessels and woven containers have all carried meals. Bentwood forms the walls from curved strips; woven boxes interlace bamboo or willow. Lacquered wood adds a surface coating. Seams, interlacing and coating are visible clues to their different construction.

Before the elaborate picnic set

Before Momoyama

Kato’s lecture: bentwood meal vessels including mosso and menpa

From Momoyama onward

Elaborately decorated forms appear

A named seventeenth-century object

Tokyo National Museum: lunch box with a stone-hauling design, H-434

These records are distinct from MIHO’s eighteenth-century picnic set below.

A lecture by conservator Hiroshi Kato, recorded by the ICU museum, traces a change from bentwood meal vessels such as mosso and menpa to elaborately decorated forms from the Momoyama period onward. Tokyo National Museum’s seventeenth-century lunch box with a stone-hauling design is a surviving named example. The history of carrying meals therefore extends beyond the history of these decorated boxes.

Building a wall from a thin board

Odate bentwood ware: the process described by Kurikyu

Generic curved overlap, rather than a workshop photograph
  1. Soften the cedar board in hot water
  2. Bend the strip into the wall
  3. Glue the overlap and secure it with cherry-bark strips
  4. Fit the separate base

Odate bentwood ware uses straight-grained cedar boards for its curved walls. Maker Kurikyu describes softening a board in hot water, bending it into a cylinder, gluing the overlapping ends, securing them with strips of cherry bark, and fitting a separate base. The bark stitching is part of the joint, while the bottom closes the ring of wood.

02

Carrying a set of vessels

An Edo outing set

MIHO MUSEUM, Unkin Maki-e picnic set, eighteenth century: maple side

A sagejū combines stacked food boxes and drinking vessels within a carrying frame. MIHO MUSEUM’s eighteenth-century Unkin Maki-e picnic set bears cherry-blossom and maple designs on lacquered wood, with metal components. Such a set supplied an outing with both containers and vessels for the gathering.

A meal set fitted into a frame

The cherry-blossom side of the same set: four food tiers, bottle, upper tray and handle
  1. Four food tiers: separate levels for food
  2. Bottle: a separate vessel for drink
  3. Rectangular tray above the vessels
  4. Top handle; the frame gathers the pieces for carrying

An opposite view of the same object; the pieces have not been rearranged into an exploded drawing.

In MIHO’s Unkin Maki-e set, four food tiers stand beside a bottle within the carrying frame. A rectangular tray sits above them and a handle tops the frame. Food and drink occupy separate vessels that travel together. Views from opposite sides reveal maple leaves and cherry blossoms; the decoration continues onto the bottle and handle, connecting the separate pieces.

03

Metal surfaces and postwar shapes

Light metal and a protective surface

A metal box’s visible form and its surface treatment are separate questions.

Aluminium made portable containers light, but untreated metal was vulnerable to corrosion. Arumaito is the Japanese term for an anodised aluminium surface. RIKEN’s work in the 1920s developed this technology. The Takaoka Municipal Museum describes the spread of treated lunch boxes from the early Shōwa period.

Why the oxide layer needed sealing

Before sealing

Water or chemicals can enter

After sealing

Closed entrances reduce entry

RIKEN’s process: high-pressure steam sealing

Conceptual opening and closure of routes within the coating; not a micrograph or a scale drawing.

1929: steam-sealing patent

1934: specialist processing company established

An anodised coating contains microscopic pores through which water or chemicals can enter. RIKEN researcher Miyata found that high-pressure steam closed the pores and improved corrosion resistance; the steam-sealing method was patented in 1929. Pilot production, patent licences to other firms and a specialist processing company established in 1934 helped take the treatment from research into manufacturing.

Boxes shaped for school bags

Two dated exhibition examples, rather than a single sequence followed by every box.

Postwar changes also concerned shape and printed decoration. Plenus’s historical lunch-box exhibition includes 1950s anodised boxes with character designs and 1970s book-shaped boxes intended to fit beside textbooks. The latter used a flattened rectangular body with separate spaces for rice and side dishes.

04

Closure, insulation and heating

Keeping the lid on and sealing it

Restraint: band and clips

Contact: gasket and groove

Schematic local relationship of lid, gasket and rim

These show functional relationships; a product’s seal depends on its actual lid, rim and gasket design.

Some lids use clips, and some add a gasket to close the joint between lid and rim. A band or wrapping cloth can also hold a lid in place. Restraining the lid does not itself create a liquid-tight joint, so a container for soup may use a different closure from an ordinary box for drier foods.

What an insulated carrier adds

Plenus exhibition: a 1990s insulated carrier with inner vessels
  1. Inner vessels: separate rice, side dishes or soup
  2. Insulating outer body: slows heat loss

Microwave compatibility is specific to components and product design.

An insulated lunch carrier places food containers inside an insulating outer body. The inner vessels organise rice, side dishes or soup; the outer structure slows heat transfer. A 1990s example in Plenus’s exhibition combined insulation with microwave-compatible components. That compatibility belongs to particular components and designs.

Keeping heat and adding heat

Insulation: retain existing warmth

An actual carrier that slows heat loss

Heating: add reaction heat

Two heating-unit exteriors shown by the maker

The heating unit supplies heat; it is distinct from the food tray above it.

An insulated box slows heat loss; a self-heating container adds a source of heat. One type of pull-string bento container uses the heat released when water reacts with quicklime, or calcium oxide, to warm the meal. It combines a heating system with the food container, rather than relying only on insulation to retain existing warmth.

The heater sits below the meal

Kobayashi’s original Nalhot structure diagram
Food tray above
Food stays separate from the reactants
Heating unit below
Contains quicklime and a reaction-water bag
Insulating pad beneath
A separate component in this maker’s design
Pull string and heat transfer
Pulling initiates the reaction; heat reaches the food through the tray and steam

This Nalhot container must not be microwaved.

View source details; scroll horizontally
The Nalhot source diagram at full width

The maker’s schematic, rather than a measured section; component explanations are supplied alongside it.

Kobayashi uses Nalhot containers for products including its grilled beef-tongue bento. The supplier’s section diagram places the food tray above a heating unit containing quicklime and a water bag, with an insulating pad underneath. Pulling the string initiates the reaction; heat reaches the food through the tray and steam inside the box. The reactants occupy their own compartment. This particular container must not be microwaved.

Several materials remain in use

Materials, lids and internal parts coexist in different combinations.

Contemporary containers use plastics, metals, wood and paper, in both disposable and reusable forms. Moulded plastic, metal construction and wooden walls offer different structures. Insulation, partitions, closures and removable parts can appear in different combinations. Material, lid and internal organisation together shape how a box is used.

What can you now explain?

How do compartments differ from tiers?

Compartments divide one level; tiers stack separate containers.

Is arumaito a different metal?

No. It is an anodised surface treatment that forms an oxide layer on aluminium.

Does a band make a box suitable for soup?

Not by itself. It holds the lid on; sealing also depends on the joint and gasket design.

What does the frame add to a sagejū set?

The food tiers and bottle hold separate contents; the frame gathers them and the tray into a set that can be carried together.

Why seal a coating that already exists?

Microscopic pores can still admit water or chemicals. Sealing closes those routes and improves corrosion resistance.

Sources and further reading
  1. 百科:弁当箱
  2. MIHO MUSEUM:雲錦蒔絵提重
  3. 高冈市立博物馆:アルマイト弁当箱
  4. 福冈市博物馆:箸付弁当箱
  5. 理化学研究所:アルマイト历史
  6. Plenus:近现代便当盒展(2021)
  7. ナリカ:反応熱の実験
  8. 国際基督教大学博物館年報24–25:加藤寛「弁当箱の工夫」printed20–21
  9. 東京国立博物館:石曳蒔絵弁当箱 H-434
  10. 東北経済産業局:大館曲げわっぱ
  11. 栗久:作り手のこだわり
  12. こばやし:ナルホットの仕組み
  13. シンギ:ナルホット catalogue printed2